ALLOY DECREE

STEP 2

The Decree alloy prototype frame was the first test mule for the Decree platform. It was designed in-house by Felt engineers and used existing tubes from other bikes as well as CNC links and parts to connect the tubes.

The purpose of this prototype was to verify the hard points such as frame geometry and pivot points. The frame was tested by Felt staff as well as sent out to professional athletes for feedback. Coincidently, the frame was welded with a slacker head angle than intended (67 vs. 68 deg). This turned out to be positive for the test riders and the designers made the decision to go with the slacker 67-degree head angle.

3D PLASTIC TEST

STEP 3

Although not technically a ride-able sample, the 3D printed model is a very critical step. It allows engineers to install parts and adjust them as if they were on a bike. It is difficult to get this level of fitment in CAD. If any clearance issues are discovered, engineers can make adjustments to the CAD model before committing to carbon molds.

CARBON SAMPLE #1

STEP 4

This first carbon sample was where engineers first see how the bike performs. The engineers conducted stiffness tests on the frame as well as test rides and it was on par with the stiffest bikes they have tested on their fixture.

At this point, the team also began work with RockShox on a custom shock tune. Felt engineers spent two days testing on the trails in nearby Laguna Canyon to find a shock setup that best complemented the frame. Additionally, after that tune was determined, the bikes were sent out to Felt pro athletes in California, Oregon and Europe who confirmed that tune was spot-on for global conditions. This ended up being a shock with a relatively low compression tune and high air volume. When paired with the progressive nature of the frame and flexible carbon stays, this resulted in a bike that pedaled extremely well, could withstand big hits, yet was still able to remain active to absorb small bumps.

CARBON SAMPLE #2

STEP 5

Although it looks nearly identical, the second carbon sample saw several small refinements from the first sample that greatly improved the performance. The flip chips were updated, seat post insertion was improved, transitions between some of the tubes were smoothed out, and the carbon layup was refined. These small changes resulted in a frame that was 10% stiffer than before while increasing durability for the rider.

THE FINAL PRODUCT

STEP 6

Following the second carbon sample testing and refinement, the final Decree frame was finalized and prepared to go into production. The final Decree frame encompasses all of the ride qualities the design team wanted: stiff, light, agile and confident. The Decree offers the ultimate trail bike with adjustable geometry, all-conditions capabilities and an overall outstanding ride experience.